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Reduce, reuse, recycle,” has been environmentalists’ mantra for many years. To lessen our impact upon the Earth, we should reduce our waste, reuse as many products as possible to eliminate further waste, and recycle (then reuse) materials that can withstand a longer lifespan. Plastics, glass, metals, and paper products can easily work the “three Rs” into their production process; however, the resources in most scarce supply—such as natural gas and oil—cannot be reused.

The same might be said for the earth’s most valuable resource—fresh, clean, potable water. True, efforts have been made to reduce our use of water, although, for the most part, these changes have been on a small scale—such as not allowing the tap to flow while brushing one’s teeth, or putting a brick in the toilet tank to use less water per flush. By the same token, water reuse is usually a house-by-house procedure, and often not practiced unless the situation is dire (such as toting laundry rinse water out to one’s garden during drought periods and watering bans).

Unless one lives on the International Space Station, water recycling is rarely used. In fact, here on earth such a program might be nearly impossible, as all wastewater—whether it be from washing vegetables, rinsing the bathtub, or flushing the toilet—ends up mixed together in the same wastewater stream. Recycling the “semi-clean” water becomes impossible when human waste is added to the mix.

Perhaps the solution is to not combine all wastewater—a good idea on paper, but considering that the vast majority of our infrastructure does so, and that the replacement of all that equipment nationwide would cost hundreds of billions of dollars—recycling water remains a pipe dream.

But what about new construction? Could homes and businesses install private water treatment facilities? Some already do—nearly a quarter of US homes operate a septic system. Could new construction in “septic areas” include systems that would treat graywater and blackwater separately?

Divide to Conquer
With such applications in mind, the Equaris Corp. (www.equaris.com) of Afton, MN, has developed a new proprietary process—“separation technology wastewater treatment.” Equaris believes this process, when used in residences and commercial properties, has the ability to serve as an alternative to traditional centralized wastewater facilities.

Equaris’s separation technology combines patented waste treatment systems with ultra-ultra low-flush toilets and garbage disposals. Non-reusable blackwater from these sources is plumbed to a bio-matter re-sequencing converter or compost tank, and graywater (from laundry, dishes, baths, etc.) is given a separate aerobic biological treatment.

Total graywater recycling is then possible by utilizing ozone, ultraviolet, ultrafiltration, and reverse osmosis. In many cases, separation technology wastewater treatment may eliminate the need for piped water service; if more water is needed than the system can recycle, then catching, filtering, disinfecting, and storing rainwater can serve modest water makeup requirements.

When building a new home in the country-side outside Duluth, MN, Dave Stark not only wanted to make his house environmentally sound, he also wanted to control costs. By choosing Equaris’s separation technology, Stark was able to do both.

Saving the Site, the Land, and Cash
“In many ways, the house was designed around its water system,” Stark relates. “The home is situated on the shores of Lake Superior, and the soil contains lots of red clay and bedrock. If there’s a failure in one’s septic system, that water hits the nearly impenetrable red clay and ends up as overland flow. Not good—especially since my homesite is close to a trout stream, steep erodible slopes, and a series of beaver ponds—as well as 300 feet from the neighbor’s well.”

Stark, whose background is in water resources, was working at the University of Minnesota’s Department of Geology while planning his house; he chuckles, “It’s my nature that I don’t usually accept ‘how we’ve always done it.’ The Minnesota Department of Health was open to looking at my plans for an ISTS (individual sewage treatment system); its staff had met Clint (Elston, president of Equaris) six years before, so they were aware of his ‘advanced alternative system.’ After approving my plans, the Health Department, keenly interested in the project, asked me to ‘Let us know how it goes.’”

All three of the Equaris systems were installed into Stark’s house, as the Starks decided to install a rainwater collection system.The entire system carried a $37,000 price tag, “but I justified that cost after I got quotes from local excavators for a traditional septic mound system, which would have cost between $28,000 and $32,000 to build, and that didn’t include about $10,000 for digging a well. As it is, my neighbor’s bedrock well contains highly mineralized water, so he ended up putting in a reverse osmosis system anyway. I don’t have a well. We have a metal roof from which we collect rainwater, and store the water in two 500-gallon basins in the basement. Originally, the house wasn’t designed with a basement, but for cisterns we needed it, and we call it our ‘technology pod.’ “

Doesn’t acid rain make for a strong drink? “Acid rain is everywhere—but the rainwater quality is pretty good up here. The water has a very, very low mineral content.”

Stark expressed other reasons for not choosing a septic system. “We’re seeing climate shifts here, which, some winters back, resulted in a lot of septic system failures because we didn’t get snow—which acts as insulation for the mound system, helping to keep it from freezing. Also, traditional mounds are being made so much bigger than in the past; although my lot is 22 acres, it’s one of the smallest around here, and the way my house is situated, my septic system would have been too close to the neighbor’s well.”

Although Stark is pleased with the finished result, he made plans for the home’s possible future owners. “I put contingencies in the system, as well as a water/well pipeline into the house—just in case the next owner doesn’t want to use the ISTS system.”

However, once that projected home-owner understood the cost savings, Equaris president Clint Elston believes his system would stay online. “Once you remove the minerals from water, as well as the soaps/salts and organics, you don’t need a water softener and iron remover—making graywater recycling much more cost-effective than having a well and treating all the water pumped from it.”

 
 

The Equaris System Explained
Elston explains how the Equaris Systems work: “Today, 40% of residential wastewater and up to 80% of commercial wastewater and 90% of the organic load to septic or sewer systems are from the toilets and garbage disposals. The heart of our separation technology is the composter or, as we have branded it, the Bio-Matter Resequencing Converter (BMRC).”

In addition to making it possible to recycle greywater, eliminating the blackwater solves other problems downstream. “Sometimes we don’t realize what’s in our toilet wastes,” Elston says. “If you take medicines, there’s a good chance that a certain amount of those drugs are included in the waste. With current technology, those chemicals are not eliminated, and travel through the sewage system and into waterways, soils, and aquifers. For example, there have been reports worldwide that high concentrations of estrogen in natural waters below the discharges from sewage treatment plants have turned some male fish populations into females. Equaris Separation Technology and the BMRC biologically transform those wastes safely into soil.

“The organic waste is eaten up, resulting in an end product that is below 30-30 BOD and TOS; and 99% of nitrogen, phosphorous, and pharmaceuticals are gone. In the end, 95% of the blackwater waste becomes CO2 and water vapor.”

Separating the blackwater from the graywater is done at the source; waste from the toilet and the garbage disposal sink is piped directly to the BMRC. “Unlike a backyard compost pile, which should contain only plant wastes, the BMRC can digest meat and bone scraps. We actually want the home to contain a disposal, as those organic wastes can help the BMRC and worms do their job more effectively,” Elston says.

“The garbage disposer is installed in its own small sink, separate from the kitchen sink, because dishwater and the like is considered greywater, and can be recycled,” Stark explains. “Both sinks are plumbed separately.” Does the composter ever have to be manually drained? “Once in a while,” Stark says. “I have a toxic waste barrel, which we fill and take to a hazardous waste facility. But what I’m disposing is much, much less than what the average household flushes into the sewers.”

The large augers in Equaris’s automated composter stir up waste so it breaks down as completely as possible. “The end result is about 5 gallons of soil per year,” Elston notes.

Graywater is channeled through a three-tank system. “An air compressor puts dissolved oxygen into it, and microorganisms help clean up the water. The ozone tank removes any ‘biology’ from the graywater, which then goes through a mechanical system that includes a 75-micron filter, a UV light, another filter, more UV light, two more filters, and a reverse osmosis membrane. Usually, when you put graywater through a membrane you only get 25% to 50% of the water out—but we have it go back into the ozone tank, and squeeze all usable water of it out—95%,” Elston says. “Once it’s clean, it’s stored in a 200-gallon tank. The water is now the purity of bottled water, and it feeds every fixture in your house. Before it comes out of the tap, it goes through another 2-micron filter and a UV light. As another precaution, the plumbing keeps water moving through the pipes, so bacteria doesn’t have a chance to build up.

“If the water from the graywater system is to be recycled we then kill the biological process in the treated graywater utilizing ozone in a fourth tank,” Elston adds. “We only recycle treated graywater. We do not recycle any of the toilet water used in the BMRC.”

As for water “lost” in the process, that’s no problem.

“Instead of drilling a well or being supplied with piped water,” Elston says, “we utilize rainwater catchment from the roof/gutters and cisterns for our makeup water that we lose from flushing the toilets, evaporation and drinking. We estimate that we only need 5 gallons of makeup water per person per day instead of the standard 75 gallons of water per person per day.”

How Long Does 1,000 Gallons Last?
“People ask, ‘How do you get by with only 1,000 gallons of water in the system—especially in 40-degree-below winters?’ Well, I tell them, the only water you lose is the little bit of water you flush down the toilet,” Stark says. “And the system includes specialized ultra-low-flow water toilets, which use only a half liter of water per flush. For larger jobs, the toilets have a handle, which allows you to add water if needed.”

Does a half liter of water have enough power to move waste, or does the system operate with vacuum suction? “In our two-story home, both toilets are situated above one another, which simplifies the piping. A ball valve right beneath each bowl gets the stuff down, and gravity alone gives the system extra ‘push’; the drain pipes have a steep, 2.5-inch-per-foot slope; the usual standard is a quarter inch per foot. In other installations, however, Clint has had to use a vacuum system,” Stark explains.

The Duluth home was designed to be environmentally sensitive in all areas. “We put in a solar thermal heating system, solar collectors, and the house also contains passive solar features. The Equaris system seemed a logical step in that same environmental direction. I think mine is Equaris’s eighth system worldwide. It’s sturdy—so industrially made, there’s ‘overkill’ in it, redundant systems that make it extremely dependable. They’re trying to make it more affordable,” Stark explains.

Any qualms about drinking “used” water? “I had health concerns about taking used water and treating it, but I realized that’s already happening away from the home in municipal water treatment plants. I am getting more comfortable with it—I drink it. I initially tested the water, with help from friends who work in labs around town—passed every test. I’m trying to generate interest at the University of Minnesota to do a study on the system itself,” Stark says. “I served as general contractor for the building of this house, and when the news got around, a number of people came through the house to view the water treatment system.”

Coming to a Town Near You?
Elston anticipates the Equaris Systems could eventually be used on a city basis. “We need to understand that we are in a water and sanitation crisis the same as we were in the ’70s and ’80s during the energy crisis. It is estimated that it will cost us over $4 trillion just to fix our aging piped infrastructure. That does not include expanding it!

Some of the components in the third prototype of the Equaris system.

“Many municipalities have no money to expand sewer systems; if they offered tax incentives for builders, businesses, and homeowners to treat the wastes and wastewater separately onsite, it could end up a win-win situation for everyone involved, from the engineers, septic designer/installers, architects, plumbers, to the politicians, and the homeowners. Since we are manufacturing these systems in the US and are planning expansion of assembly plants in every state to reduce transportation costs and create local economic development, Equaris is also creating jobs.

“Everyone wants new homes, but no one wants a sewage treatment plant. One local community wanted to increase its plant, but an environmental group sued to prohibit them from expanding, because that would increase the total daily maximum loading limit of phosphorous a nearby lake. The town not only lost the suit, but also the appeal,” Elston says. There are thousands of communities nationwide that are in the same or similar situation and have stopped their economic development capability. “The Equaris Systems could solve such problems for communities on sewers that are maxed out.”

Sewage isn’t the only problem municipalities face. “Water is the oil of the twenty-first century,” Elston concludes. “There are more and more people in the world, and less and less clean water for them to drink. Getting more use out of the water we already have by doing more with less will help us avoid wastewater pollution problems and water shortages.”

Writer JANIS KEATING is a frequent contributor to Forester Communications publications.

OW - November/December 2005

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